Calculating warp and weft

I have a couple of friends who may soon be trying weaving out for the first time. The first thing they need to do is plan out their project, which may seem daunting with all the formulae and math involved, but its really all not that bad if you break the steps down bit by bit.

So I thought I’d walk my friends through an example of how I personally calculate the various parameters of my weaving project, with an example so you can see the math in action. There is some emphasis on rigid heddle looms, since that sometimes the loom people start with, but most of it applies to other looms as well.

  1. Decide on a desired width and length of your project: Your width is contrained by the size of your loom, the length less so. There is a point (that I haven’t reached), where you wind on so much cloth on the front beam that you can’t really weave any more. This will happen quicker if you’re making thick cloth. (bulky yarns, doubleweave). For the length, include desired fringes.
    Our example: I want a scarf that will be 8″ wide. The scarf itself should be 55″ long, with a 5″ fringe on each end.
    width: 8″
    length: 55″ + 5″ + 5″ = 65″
  2. Calculate the actual width to warp accounting for draw in: Yarns in a woven project actually go over and under themselves many times, and this interlacing takes up yarn all on its own – the yarn does not go straight across from one side to another. For this reason, if you measure out exactly the length and width you need and dress your loom for those measurements, you’ll find that the project is narrower and shorter when its taken off the loom. This is known as draw in. I think the actual amount a piece draws in varies based on the material used, but I usually factor 10% in each direction.
    Our example: Our desired width is 8″. if we add on another 10%, we have the following:
    width accounting for draw in: 9″ (8.8 actually but I just chose to round up for convenience, you don’t have to)
  3. Determine sett (epi): Now we want to figure out how closely we want to put our warp yarns next to each other in the final piece. sett, or epi (ends per inch) is exactly that – the number of warp ends (yarns) in one inch of fabric. The following calculation will give you an ideal sett for plain weave – what you usually weave on rigid heddle looms – but there’s no sett (pun!) rule: If you want a drapier fabric, you can put less warp ends in an inch, if you want a firm fabric, you’d put more ends per inch.I take my intended yarn, and determine the wraps per inch using a wpi tool or ruler. I put wrap the yarns around the tool or ruler nice and snugly, the way I’d expect them to lie against each other in the finished piece, and measure how many wraps in one inch. I divide that # by 2 to get the sett.
    Our example: I choose some random yarn from my stash that will look nice. I find that I have about 19 wraps per inch. Since that doesn’t divide evenly by two, I can just say the following:
    sett: 9-10 epiIf you’re not weaving plain weave, you would need to adjust the above number. Different weave structures require different setts for a similarly dense fabric.
  4. If you’re rigid heddling, Choose a rigid heddle!  Heddles commonly come in 5,8,10,or 12 dent sizes. A dent size is related to epi. An 8 dent heddle means 8 threads can be threaded every inch. If you’re somewhere between two numbers, you can decide now if you want a looser or denser fabric.
    Our example : I can choose an 8 or 10 dent heddle. I want a dense fabric
    10 dent heddle chosen
  5.  Determine number of warp ends needed: So we know how many warp yarns are in 1″, and we know the width that we want to warp, so this part is simple:
    Our example: 10 epi x 9″ = 90 warp endsNow you know how many times you need to go around the warping board, or if you’re direct warping, you now know you need to go through 90 slots and holes, or 45 slots and 45 holes.
  6.  We now want to find out how many yards of warp yarn you will need. We will start by figuring out how long 1 warp yarn should be. Start with your intended length and account for draw in, just like we did for the width:
    Our example: 65″ length (with fringes) * 1.10 = 72″ inchesNB: Some material shrinks after being finished/washed. After you know how much this might be, you might want to tack on additional %s for your warp and weft to account for shrinkage when finishing your piece.
  7. Add loom waste: Some of your yarn will always be unweavable. You use up some yarn to tie the warp to the front and back aprons. (On my rigid heddle loom, I can minimize the yarn at the back apron rod by not cutting one end of the warp putting the loops directly on the apron rod). In addition, it will be harder to form a clear shed as the back apron rod gets closer and closer to the heddles. The yarn that remains from the woven piece that goes through the heddles and to the rod at the end of the weaving is also waste. This varies from loom to loom. Usually, the bigger the loom, the larger the waste. Rigid heddle looms have little waste. I have been putting 24″ in my calculations. That’s probably more than necessary – I think my table loom is closer to 24″ of waste than my rigid heddle – but you can adjust after you’ve done some projects and get a feel for your amount.
    Our example: 72″ + 24″ (loom waste) = 96″
  8. Add sampling space: if you want to try a new pattern, or practice some techniques at the beginning, you can add some here so that you can do so at the beginning. 6″ can be enough if you’re just trying out the pattern to figure out how much to beat and if you like it / want to adjust it. If I’m doing plainweave or I have already done the same kind of weave, I leave it out
    Our example: 96″ + 6″ (sampling) = 102″8b. If weaving multiple pieces, you may want to add some inches between each piece if you want to actually seperate them while weaving (you may simply want to cut the cloth and sew hems though)
  9.  We have arrived at our next important piece of info:
    Our example: 102″ (or 2.83 yards) is the length of our warp. How many yards do we need? Multiply by the # of warp ends:Our example: 2.83 yards in one warp end  times 90 warp ends = 254.7 yards of warp total
  10.  Almost there! We need to calculate our weft. I am going to assume we’re aiming for a balanced plain weave(Balanced plain weave is simply a fabric that has the same number of warp ends per inch as it does weft ends per inch). If your goal is weave a balanced plain weave, then you can just use the same amount for your weft yarn:
    Our example: 254.7 yards of weft total.
    Total: 500 yards needed for entire project. You can add 10% if you want to make sure you have a comfortable amount: buy 550 yards of material.When you have more weft ends per inch (or less) than the warp, you need to make a similar calculation as you did for the warp. Calculate how many weft threads you’ll have per inch, how long one weft thread is (more than the width of the piece because of draw in), and multiply by the entire width of the project.
And that’s pretty much it! You now have: yardage needed, # of ends to warp, and the length of your warp. You are ready to start winding!
You can design your own calculating spreadsheet based on the above steps. There may be plenty out there but if you make your own, you can walk through the steps and organize your sheet any way you like. I use Numbers for the Mac. It allows you to put several spreadsheets of various sizes on one blank canvas.
A final note, do something which I always forget to do: In a notebook, write the length of the warp you calculated and the width you will be warping on. When its off the loom, measure and record those widths. Once you’ve washed the piece, measure again and record.
If you do this consistantly, you can start to adjust your weft and warp draw in, and you’ll know how much washing will affect the dimensions.

Loom Day – Into the deep end

April 05th was recently deemed Loom Day – When I learned that Leclerc Voyageurs were fairly easy to get in Plessisville Quebec, and that picking it up in person would net you a discount, then how could I not resist?

I enlisted the aid, moral support of my good friend and road trip buddy Anik, and we left a bit before noon on a nippy Thursday morning.

We were on away to M.Brassard and Fils, who, apart from selling Leclerc looms, have an impressive selection of weaving yarn and accessories (not to mention friendly and helpful staff)

Here is where I would have inserted a picture of the building if it were not for my excitement in getting in and totally forgetting to do so. Shucks. There’s always the next loom purchase…

We walked in, perused, gawked, then I went to work collecting accesories for my loom: Etra heddles, shuttles, bobbins, warping sticks, a dorothy table, and of course some yarn.

We drove back and I had this very funny notion that I would stay up and weave a small sampler…

And then it dawned on me that I had 500 heddles to install. So on its side the loom went and it was off to work.

    There I was inserting each metal heddle one by one when it dawned on me that they were threaded in such a way that should in theory allow for easy transfer from the pack they came in to the heddle bars.

But it took a couple of more frames of heddle inserting to come up with the most efficient way of transfering the heddles.

By now it was 2 am and I had a couple of more shafts left.

Here is an image of the almost completed job. I am using a laptop to weigh down the bars so they don’t move:

I put back all the fames, tying them to the levels and…I couldn’t remember at what height they were factory installed at.

I normally would stay calm but at this point I was sleep deprived. I had to fix this.

I tied some strings from front to back beam, and moved the heights of the shafts like crazy. I tried to make the strings parallel and horizontal, I tried to make the upsheds even. But nothing I did would help.

I took a picture of the cross section and went to bed at 3am, or perhaps I passed out on the floor, I can’t remember which.

The next morning I posted it on Ravelry and get excellent feedback:

  The plan was to dress the loom fully with a small project and once everything was in place, I would play with the shaft height of each frame. The goal was to get the threads in the neutral position to stay as far down on the beater as possible, and when the frame was up, make sure all of the threads formed a nice, even shed.

I chose some crochet cotton, measured an arbitrary length of warp, and arbitrary # of ends, chose a set that I thought would be appropriate for patterns based on 2/2 twill, and went to work.

All I can say – it was not easy. I knew the motions, but I struggled to find comfortable positions, and making sure every end stayed nice, even and untangled.

Around midday, the loom was finished and ready warp was spaced out.

Meet my new voyageur loom, dressed (I wouldn’t show her naked…anymore…maybe) and in her temporary spot:

It was time to explore some multishaft patterns (with a straight threading)

I started with a 4-shaft 2/2 twill, in one direction first, then reversing directions.

I then moved to all 8-shafts, trying a draft I designed and then random ones found on handweaving.net

I was a couple of inches in when I spotted two heddle threading errors, and some sort of mistake on the far right.

My selvedge threads look a bit loose. I don’t know if I’m putting enough tension or its because they’re simply wrapped around the warp beam and not weighing them down any further.

But its a sampler. It’s my first multi-harness weaving. And I am smitten. I can’t wait to take the sample off the loom!

Warp length: who knows
No of ends: who cares
Yarn: #10 crochet cotton, probably found at a discount bin at Michaels

sett: 18 epi (I think its a tad loose)
warp threading: straight
draft: anything I want to try 🙂

Introductions

Hi, my name is David and I’m a budding weaver.

I must admit that my attempts at blogging usually fails – a busy schedule usually does very well to hamper regular updates.

I actually have had interests in all of the textile crafts over the years, but my interest in weaving in particular has recently shot through the roof and I have contemplated starting a blog to make a permanent record of my weaving journey.

I’ll probably discover things that are written in a book somewhere, use incorrect terms, and the discoveries made by me are probably evident and already discovered time and time over. Or perhaps there’s better ways to do certain things that will elude me for a while.

However I am mostly learning things on my own. And I think that can be pretty exciting.

My experience in weaving to date has mostly been with a 24″ Kromski Harp rigid heddle loom and and Ashford Inklette. My first attempt at tablet weaving did not fare to well.

However all of that will change soon with my soon-to-occur purchase of an 8-shaft table loom. To prepare, I’ve started thinking about books I’d like to have, and reading a lot about drafting – I don’t mind selecting drafts from various sources, but I do want to design some of my own patterns from time to time.

This is the place where I plan to discuss what I learn about all of this and to document my projects.

For the time being, the latest project to come off of the loom is a rayon chenille scarf done in simple plain weave. I purchased the yarn at Webs when visiting my friend Aaron in Albany for my birthday several weeks ago. This is the first time on my rigid heddle where I thought long and hard about my desired sett and drape, and tried to avoid my usual loose weaves.

A little accident occured (fortunately towards the end of the project) where something snapped and the whole cloth and remaining warp threads rolled to the bottom of the floor. I decided the length was good enough and didn’t bother trying to finish it. But it resulted in quite a bit of waste. I decided to wet finish the scarf, and I think now that its all dried and done, it come out wonderfully and has amazing drape.

Rayon Chenille Scarf
Yarn: Valley Fibres Rayon Chenille, 1450 YPP
sett: 10 epi, 80 warp ends

Amount used: ~ 580 yards

width: 6.5″
length: ~ 56″

Loom: Kromski Harp Rigid Heddle 24″